OEM Energy Saving Air Cooling Screw Compressor Two Stage Direct Driven Screw Air Compressor Exporter, Exporters

The two-stage compression oil injection screw air compressor has a reasonable equal pressure ratio, ultra-small leakage, and ultra-low noise host design. It combines the first-stage compression rotor and the second-stage compression rotor in one casing, and directly drives them respectively through the front gear, so that each stage of the rotor can obtain the best line speed matching the gas production during operation, and at the same time, the reasonable compression The ratio can effectively reduce the compression leakage. Therefore, the compression efficiency is much higher than that of single-stage compression. Therefore, compared with single-stage compression, two-stage compression is more energy-efficient.

Product Description

Product Description

The two-stage compression oil injection screw air compressor has a reasonable equal pressure ratio, ultra-small leakage, and ultra-low noise host design. It combines the first-stage compression rotor and the second-stage compression rotor in one casing, and directly drives them respectively through the front gear, so that each stage of the rotor can obtain the best line speed matching the gas production during operation, and at the same time, the reasonable compression ratio can effectively reduce the compression leakage. Therefore, the compression efficiency is much higher than that of single-stage compression. Therefore, compared with single-stage compression, two-stage compression is more energy-efficient.

With the same power, it can have 12%-18% more displacement than single-compression compressors. Compared with single-stage compression, two-stage compression saves 15% power. The force on the rotor and bearing is small, and the diameter of the rotor is large and the speed is low, so the operation is more reliable.

Application Fields & High-efficiency Components

High-efficiency Motor

  • Feature IE4 permanent magnet motor / IE4 High-efficiency motor
  • Advantage Motor efficiency up to 97%
  • Benefit 5% additional energy saving
High-efficiency Motor Detail 1
High-efficiency Motor Detail 2

Intelligent Control System

VFD System

  • Feature Variable Frequency Drive (VFD) system
  • Advantage Constant pressure output removes pressure fluctuations and off-load cycles; constant temperature output at 9~85°C; low starting current protects components.
  • Benefit 15% overall energy savings
Intelligent Control System VFD

Product Features

Two-Stage Air End

  • Feature Two-stage compressor air-end design
  • Advantage Low compression ratio, low temperature rising, ultra-low air leakage
  • Benefit 15% additional energy saving
Two Stage Air End Structure

Product Pictures

Screw Air Compressor Unit Display 1
Screw Air Compressor Unit Display 2

Product Specification

ETSV- series technical parameters:
Model ETSV-18A ETSV-22A ETSV-30A ETSV-37A/W ETSV-45A/W ETSV-55A/W ETSV-75A/W ETSV-90A/W ETSV-110A/W ETSV-132A/W ETSV-160A/W ETSV-185A/W ETSV-200A/W ETSV-220A/W ETSV-250W ETSV-280A/W ETSV-315A/W ETSV-355W
Model ETSV-18A ETSV-22A ETSV-30A ETSVV-37A/W ETSVV-45A/W ETSVV-55A/W ETSVV-75A/W ETSVV-90A/W ETSVV-110A/W ETSVV-132A/W ETSVV-160A/W ETSVV-185A/W ETSVV-200A/W ETSVV-220A/W ETSVV-250W ETSVV-280A/W ETSVV-315A/W ETSVV-355W
Free air delivery/Discharge air pressure (M3/min/ Mpa) 3.5/0.7 4.1/0.7 6.5/0.7 7.1/0.7 9.8/0.7 12.8/0.7 17.6/0.7 21.0/0.7 24.5/0.7 29.9/0.7 34.5/0.7 41.0/0.7 44.7/0.7 48.6/0.7 55.0/0.7 61.0/0.7 69.0/0.7 78.0/0.7
3.4/0.8 4.0/0.8 6.4/0.8 7.0/0.8 9.7/0.8 12.4/0.8 16.6/0.8 19.8/0.8 23.6/0.8 28.0/0.8 15.8/0.8 20.0/0.8 43.0/0.8 46.9/0.8 54.0/0.8 59.9/0.8 67.6/0.8 76.0/0.8
3.0/1.0 3.4/1.0 4.8/1.0 6.2/1.0 7.8/1.0 9.7/1.0 12.4/1.0 17.9/1.0 19.8/1.0 23.5/1.0 14.2/1.0 17.5/1.0 38.5/1.0 41.0/1.0 45.9/1.0 51.0/1.0 61.0/1.0 69.0/1.0
2.4/1.3 3.2/1.3 4.1/1.3 5.5/1.3 6.6/1.3 8.7/1.3 11.1/1.3 14.2/1.3 17.5/1.3 19.8/1.3 11.6/1.3 14.3/1.3 32.9/1.3 38.0/1.3 40.0/1.3 44.9/1.3 51.0/1.3 58.0/1.3
Air supply temperature ambient temperature +8~15ºC
Motor Power (kw/hp) 18.5/25 22/30 30/40 37/50 45/60 55/75 75/100 90/120 110/150 132/175 160/215 185/250 200/270 220/294 250/355 280/375 315/420 355/475
Start method Y-Δ Starter/VSD start
Voltage (v/hz) 380V 3PH 50HZ (380V-3PH-60HZ/ 460V- 3PH- 60HZ/ 220V- 3PH-60HZ/ 400V-3PH-50HZ/6000V-3PH-50HZ/other voltages can be customized)
Drive method Coupling transmission
Oil content (PPM) ≤3                                  
Connector inch 1" 1" 1" 1 1/4" 2" 2" 2" DN65 DN65 DN65 DN80 DN100 DN100 DN100 DN100 DN100 DN125 DN125
Dimension length mm 1500 1500 1800 1800 2100 2100 2200 2700 2700 2800 2800 3200 3200 3200 3550 3550 3750 3750
width mm 900 900 1100 1100 1260 1260 1260 1600 1600 1700 1800 2200 2200 2200 2300 2300 2400 2400
height mm 1150 1150 1350 1350 1600 1600 1600 1950 1950 1900 1900 2300 2300 2300 2350 2350 2350 2350
Weight (kg) 680 730 980 1080 1628 1700 2256 2280 3300 3750 3770 3990 4890 5500 6000 6500 7000 7500
Weight (kg) 665 700 950 1000 1590 1650 2200 2230 3200 3300 3600 3800 4700 5300 5850 6340 6850 6300

Smart Components Detail

Smart Display Screen

  • Feature Intelligent control system
  • Advantage 10 inch monitor displaying all active data
  • Benefit Simple, trouble-free operation

Air Inlet Valve

  • Feature High vacuum degree: 700mmHg
  • Advantage Large suction area, low energy consumption in unloaded operation; fast check to prevent unloading and shutdown oil injection
  • Benefit Cast aluminum construction to prevent rust and handle temperature changes
Smart Display Screen Monitor
Air Inlet Valve Unit

Air Compressor Installation Processing

Air Compressor Installation Setup Diagram
1 Air compressor
2 Valve
3 Air tank
4 Filter
5 Air dryer
6 Filter
7 Filter
8 Filter

Production Line

Production Line Manufacturing Flow 1
Production Line Assembly 2
Production Line Quality Check 3

Packing & Loading

Packing Process Secure Crate
Loading for Shipping Container

Frequently Asked Questions (FAQ)

What makes a two-stage compression screw air compressor more efficient than a single-stage model?
Two-stage compression utilizes two separate rotors combined in one casing, optimized dynamically for ideal speed matching. By maintaining a lower and more balanced compression ratio, it dramatically reduces compression leakage and optimizes thermal performance, yielding 12% to 18% higher displacement and 15% overall energy savings compared to single-stage equivalents.
What are the benefits of integrating an IE4 permanent magnet motor?
The IE4 high-efficiency/permanent magnet motor offers an operational efficiency rating of 97%. This higher conversion efficiency translates directly to an additional 5% energy savings over standard motors.
How does the VFD system assist in system longevity and performance?
The Variable Frequency Drive (VFD) controls system output dynamically. It delivers a constant air pressure output to eliminate wear-heavy pressure spikes and unload cycles, keeps discharge temperatures steady within 9°C to 85°C, and lowers starting current to protect critical electrical components.
Why is the air inlet valve made of cast aluminum?
The air inlet valve features a cast aluminum build to effectively prevent internal rust and withstand sudden temperature shifts. It supports a high vacuum degree of 700mmHg and provides a large suction area to lower energy consumption when running in unloaded conditions.
What customizable voltage features are available for these air compressors?
Standard voltage configuration is 380V 3PH 50HZ. However, standard customize alternatives such as 380V-3PH-60HZ, 460V-3PH-60HZ, 220V-3PH-60HZ, 400V-3PH-50HZ, and 6000V-3PH-50HZ are readily available on demand.

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